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Stepper Motors - Step Motors - Stepper Motor Driver

A stepper motor is an electric motor that is brush-less and synchronous. It converts digital pulses into mechanical shaft rotations. Each rotation of a stepper motor is divided into a set number of steps, sometimes as many as 200 steps. The stepping motor must be sent a separate pulse for each step. The motor can only receive one pulse and take one step at a time and each step must be the same length. Since each pulse sent results in the motor rotating a precise angle, typically1.8 degrees, the position of the stepper motor can be precisely controlled without any feedback mechanism. As the digital pulses from the controller increase in frequency, the stepper motor movement converts into a continuous rotation, with the velocity of the rotation directly proportional to the frequency of the control pulses. A Stepper motor is widely used because of low cost, high reliability, high torque at low speeds and rugged construction that allows a stepping motor to be used in a wide environmental range.   (More)

0.82 kg-cm 6 Wire NEMA 16 Step Motor

0.82 kg-cm 6 Wire NEMA 16 Step Motor

39BYG105

Price:  $ 10.95

14 In Stock


1.0 kg-cm 4 Wire NEMA 16 Step Motor

1.0 kg-cm 4 Wire NEMA 16 Step Motor

39BYG302

Price:  $ 10.95

14 In Stock


1.3 kg-cm 6 Wire NEMA 16 Step Motor

1.3 kg-cm 6 Wire NEMA 16 Step Motor

39BYG403

Price:  $ 10.95

20 In Stock


1.8 kg-cm 4 Wire NEMA 16 Step Motor

1.8 kg-cm 4 Wire NEMA 16 Step Motor

39BYG407

Price:  $ 10.95

16 In Stock


2.0 kg-cm 6 Wire NEMA 16 Step Motor

2.0 kg-cm 6 Wire NEMA 16 Step Motor

39BYG504

Price:  $ 11.75

18 In Stock


2.4 kg-cm 6 Wire NEMA 17 Stepper Motor

2.4 kg-cm 6 Wire NEMA 17 Stepper Motor

42BYGH102

Price:  $ 10.49

Available for back order.


3 kg-cm 4 Wire NEMA 17 Stepper Motor

3 kg-cm 4 Wire NEMA 17
Stepper Motor

42BYGH207

Price:  $ 10.95

73 In Stock


3.4 kg-cm 6 Wire NEMA 17 Stepper Motor

3.4 kg-cm 6 Wire NEMA 17 Stepper Motor

42BYGH404

Price:  $ 10.95

101 In Stock


4.2 kg-cm 4 Wire NEMA 17 Stepper Motor

4.2 kg-cm 4 Wire NEMA 17 Stepper Motor

42BYGH4807

Price:  $ 10.95

Available for back order.


4.4 kg-cm 6 Wire NEMA 23 Step Motor

4.4 kg-cm 6 Wire NEMA 23 Step Motor

57BYGH006

Price:  $ 14.75

18 In Stock


7.6 kg-cm 6 Wire NEMA 23 Step Motor

7.6 kg-cm 6 Wire NEMA 23 Step Motor

57BYG081

Price:  $ 15.25

20 In Stock


15.0 kg-cm 6 Wire NEMA 23 Stepping Motor

15.0 kg-cm 6 Wire NEMA 23 Stepping Motor

57BYGH311

Price:  $ 20.89

Available for back order.


16.0 kg-cm 6 Wire NEMA 23 Step Motor

16.0 kg-cm 6 Wire NEMA 23 Step Motor

57BYGH303

Price:  $ 19.95

45 In Stock


18.0 kg-cm 6 Wire NEMA 23 Stepping Motor

18.0 kg-cm 6 Wire NEMA 23 Stepping Motor

57BYGH317

Price:  $ 20.89

Available for back order.


21.0 kg-cm 6 Wire NEMA 23 Stepping Motor

21.0 kg-cm 6 Wire NEMA 23 Stepping Motor

57BYGH405A

Price:  $ 22.50

Available for back order.


24.0 kg-cm 4 Wire NEMA 23 Stepping Motor

24.0 kg-cm 4 Wire NEMA 23 Stepping Motor

57BYGH310

Price:  $ 20.89

Available for back order.


12VDC Stepper Motor 32mA

12VDC Stepper Motor 32mA

MOTS 1

Price:  $ 12.50

21 In Stock


12VDC Stepper Motor 60mA

12VDC Stepper Motor 60mA

MOTS 2

Price:  $ 15.90

Available for back order.


Advantages of using a Stepping Motor:

  • a wide range of rotational speeds can be utilized with a stepping motor since the speed of a stepping motor is proportional to the frequency of the input pulses from your controller.
  • Precise open-loop positional control is possible with a stepper motor without any feedback mechanism.
  • Very low speed rotation is possible with a load that is coupled directly to the shaft of the stepping motor.
  • A stepping motor is quite reliable because there are no contact brushes. Generally, the life of a stepper motor is determined by the life of the stepper motor bearing.
  • A stepper motor is very good at starting, stopping and reversing direction.
  • A stepper motor is very good in providing precise positioning and repeatability of movement.
  • An energized stepping motor maintains full torque at standstill position

Stepper Motor Types:

There are three kinds of stepping motors:  the permanent magnet stepping motor,  the hybrid and variable reluctance stepper motors. Hyrbrid stepping motors offer the most versatility and combine the best characteristics of variable reluctance and permanent magnet stepper motors. The hybrid stepper motor is constructed with multi-toothed stator poles and a permanent magnet rotor. A standard hybrid stepper motor like the ones offered by Circuit Specialists, Inc. have 200 rotor teeth and rotate 1.8 degrees per step.  A Hybrid stepper motor provides high static and dynamic torque and can run at very high step rates. Applications for a hybrid stepper motor include computer disk drives and cd players and CNC machines.  A Hybrid stepping motor is also widely used in industrial and scientific applications. A Hybrid stepper motor is frequently  used in robotics, motion control, automated wire cutting and even in high speed fluid dispensers.

"Step" Modes:

Stepper motor "step modes" include Full, Half and Microstep. The type of step is dependent on the stepper motor driver used to control the stepper motor. Many stepper motor controllers are multi step capable (usually adjusted by switch setting) or software selectable resolutions.

Stepping Motor Full Step:

A standard hybrid stepping motor has 200 full steps per revolution. If you divide the 200 steps into the 360 degrees of rotation you get 200 1.8 degree steps. Normally, this is achieved by energizing both windings while alternately reversing the current. So, one pulse from the driver is equal to one full step on the stepper motor.

Stepper Motor Half Step:

Half Step means that the stepper motor is rotating at 400 steps per revolution (0.9 degree steps x 400 = 360 degrees). One winding would be energized and then two windings are energized alternately. This will cause the rotor of the stepper motor to move at half the distance (0.9 degrees). In the half-step mode, a typical stepper motor would provide about 30% less torque but it provides a smoother motion than in the full step mode.

Microstepping:

Microstepping is a relatively new stepping motor system. Microstepping energizes the stepper motor winding in a manner that further subdivides the number of positions between poles. Some microstepping controllers are capable of dividing a full step (1.8 deg) into 256 microsteps. This would result in 51,200 steps in one revolution ( .007 deg/step). Microstepping is usually applied to applications that require accurate positioning and smoother motion over a broad range of speeds. As in the half-step mode, microstepping reduces torque by about 30% compared to the full-step mode of the same stepper motor

Linear Motion Control:

A Stepper motor is often used for linear motion control using a lead screw or worm gear drive. The pitch of the lead screw controls the amount of linear distance traveled in one revolution of the screw. So, if the lead is equal to one inch per revolution and there are 200 full steps in one revolution of the stepping motor shaft, then the resolution of the lead screw system would be 0.005 inches per step. Finer resolutions can be attained using the stepper motor and stepper motor driver combination in microstep mode.

Series and Parallel Connection:

A stepping motor can be connected either in series or parallel mode. A series connection system results in high inductance and consequently greater torque at low speeds. A parallel connection method will reduce the inductance and this will result in increased torque at higher speeds for the same stepper motor.

Stepper Motor Drivers Overview:

The stepper motor is controlled by a stepper motor driver board. The stepper motor driver receives step and direction signals from a control system ( usually a computer) and converts them into electronic signals which will run the stepper motor. One pulse is needed for every step of the stepper motor shaft. In full step mode, assuming a standard 200 step motor is used,. 200 steps or pulses would complete 1 revolution of the stepping motor shaft. The speed and rotation of the stepper motor shaft is directly proportional to the frequency of the pulse from the stepper motor controller.

The speed and torque of a stepping motor is determined by the flow of current from the stepping motor driver to the stepper motor winding. The factor that reduces the flow, or limits the time it takes for the current to energize the winding is known as inductance. Most stepper motor driver circuits are designed to supply a greater amount of voltage than the rated voltage of the stepper motor. The higher the output voltage from the stepper motor driver, the higher the level of torque vs. speed. In general, the stepper motor driver output voltage ( also known as bus voltage) should be rated at 5 to 10 times higher than the stepper motor voltage rating. For protection of the stepper motor the stepper motor controller should be current limited to the stepper motor current rating.

Stepper Motor Controller (Indexer) Overview:

The stepping motor controller (sometimes referred to as an indexer) provides step and direction outputs to the stepping motor driver. Most applications require that the stepper motor controller manages other functions as well such as acceleration, deceleration, steps per second and distance. The stepper motor  controller (indexer) can also connect to and control other external signals as defined by the project.

Communications to the stepper motor system indexer is usually through an RS-232 or RS-485 port. In either configuration, the indexer can receive high level commands from a host computer and supply the appropriate step and direction pulses to the stepper motor driver.

The stepper motor system indexer includes auxiliary Input/Output for monitoring from external sources such as Go, Home, Jog or Limit switch.

Click here to view a 3D printing machine that uses our stepper motors